Conveyor replacement
Review the belt, track, drive, entry and exit against the existing tunnel and vehicle range.
Discuss the conveyorCar wash tunnel upgrades without full-system replacement.
Upgrade parts of your tunnel
and keep what still works.
Start with your existing conveyor, wash stages, controls and available space. Review component replacements and add-ons before deciding what to retain.
Focus on the parts
your tunnel needs.
Review one component or a coordinated set of changes. Every scope starts with the equipment already on site.
Wash brushes
Review brush arrangement, material, dimensions and mounting around the existing wash stages.
Discuss brush requirements
Undercarriage cleaning
Plan the cleaning position, pipework, pressure and flow for an added or replacement stage.
Discuss the wash stage
Water recycling
Check collection, treatment and storage alongside the current wash-water circuit.
Explore water recycling
Payment integration
Review the kiosk, transaction flow and interface to the retained wash equipment.
Explore payment systems
Sensors & controls
Detection, sequencing and PLC interfaces are checked before new components are connected.
Review control interfacesConveyor replacement.
Before & after references.
These before and after photographs show a conveyor replacement.
Before reference
Review the existing track, pit, drive and access.
After reference
The replacement design, connections and commissioning are planned for your tunnel.
How a retrofit
is planned and installed.
Keep compatibility, site work and the restart plan connected.
Document the existing system
Collect the make, model, drawings, photographs and operating concerns.
Check the interfaces
Review dimensions, mounting, drives, utilities, sensors and controls.
Plan the installation
Agree supplied parts, site preparation, responsibilities and shutdown sequence.
Test & restart
Commissioning checks, operator training and handover.
Scope and compatibility
of an upgrade.
Provide the measurements and operating information needed for a useful upgrade proposal.
| Existing installation | Manufacturer, model, installation year if known, and equipment condition |
|---|---|
| Conveyor & structure | Length, width, drive, pit or floor drawings and mounting positions |
| Vehicle range | Largest dimensions and the way vehicles enter and exit |
| Wash stages | Retained equipment, proposed replacements and additional functions |
| Controls & interfaces | PLC, sensors, sequencing, payment and required connections |
| Utilities | Water, drainage, electrical supply and installed loads |
| Project operation | Current concerns, measured baseline and intended objectives |
| Installation & support | Site preparation, shutdown, commissioning, training and spare parts |
Before you upgrade
an existing tunnel.
Answers about selective replacement, compatibility and installation.
Can I upgrade a tunnel without replacing the complete system?
Selected components or wash stages can be reviewed for replacement while usable equipment is retained. Start with the current conveyor, machine condition, controls and site layout. A compatibility review determines what can remain and what must change.
Which parts of an existing tunnel can be reviewed?
Upgrade options include conveyors, brushes, undercarriage cleaning, water recycling, payment integration, sensors and PLC controls. Pre-soak or high-pressure stages can be added too.
Will replacement parts fit a different tunnel wash brand?
Compatibility has to be checked for each tunnel. Send the original manufacturer and model, drawings, dimensions, component photographs and control information.
What is needed to assess a conveyor replacement?
Provide the conveyor type, usable length and width, pit or floor drawings, drive details, vehicle range and current condition. Include photographs of the entry, exit, drive and surrounding equipment.
How much downtime should I allow?
The shutdown depends on the components, site preparation, interfaces, parts availability, installation and testing. Each upgrade gets its own sequence and restart plan.
Can payment, water recycling and controls be upgraded together?
Yes, within the same project. The proposal states which systems connect and who supplies each part.
Will an upgrade guarantee a higher wash rate or lower operating cost?
Results depend on the retained equipment, selected components, wash program and site operation. SHINEWASH does not quote a general throughput or savings figure; ask for an assessment based on your own measurements.
What should an upgrade proposal include?
Request a compatibility assessment, retained and replaced equipment list, drawings, utilities, control interfaces and installation responsibilities. Commissioning, training, spares, delivery and support for your location are part of it.
Planning a complete new conveyor wash instead?
Explore tunnel car wash systems